Custom cabinet with ogee panel doors

Colleen hired me to replace a bathroom cabinet. I took out the old one, sealed the wall/floor a bit, and built a new one from scratch. The countertop was done by another company.

I used standard soft-close ball bearing drawer slides as I usually do. However, the company I normally get hardware from suddenly went bankrupt so I had to order from the States with a new brand. They seem to be ok but they are a different brand than I’m used to.

The drawer faces and doors were custom made stile-and-rail, ogee panel. I used 1/4″ white melamine for the panels and mahogany (I think) for the frames. It was time-consuming to get everything square and exact as possible. But also quite satisfying to do some “real” carpentry for a change!

I had some trouble with bleed-through while painting. Even with several layers of different types of primer and several layers of premium cabinet paint, the frames were slightly yellow. Finally I did 2 minutes of google research and found I needed to seal it with shellac first. The Zinsser BIN shellac primer worked wonders and was very quick. I still had to do some more sanding, filling/caulking, and repainting anyway as they weren’t good quality enough for my customer at first, but they turned out very nice.

Drawer Face match

Ken was missing a drawer face – the drawer had gotten stuck somehow in the past and broken.

I repaired the drawer and then looked at the leftover pieces of the drawer face and decided to make a one-piece face out of plywood instead of trying to start a tiny stile and rail project. I routered out the inside panel, stained it and then colour matched it a bit with a pencil crayon before wiping on some polyurethane.

Definitely not a perfect match…but better than before!