handyandrewblog

Pantry Shelves x21

Craig hired me to build and install new pantry shelves. The pantry was fairly large and had wire shelving, which his wife didn’t like because canned food would cause the shelves to bow. Craig removed the shelves, filled the holes, and painted the room. They had found a design on Pinterest that showed a good design, so I based my drawing and quote on that. Two months later I went to work:

I used 5/8 melamine boards, and glued a hefty 1.5″ L-shaped edge on the fronts to give them some rigidity. There were 4 sheets of melamine which worked out to about 120 square feet of shelf space! It didn’t look that big when I looked at the job! But there were 21 shelves total (the L-shaped shelves are in 2 parts).

Sanding and painting the edging was probably the most time-consuming thing.

Installation went well considering the amount of material going in that room. I screwed strips of melamine to the wall on the studs, then placed the shelves on those, joining the L-shapes with a cleat. Lastly I caulked the gaps and capped the screw holes. I also added a post for support.

Tiling a kitchen floor

I don’t do much tiling…but once in awhile I will oblige a customer who doesn’t want to look for a “real” tiler. In this case Sandy wanted her kitchen floor re-done. She had vinyl, which looked OK, but had a couple of rips in it.

So I ripped it up, plus the linoleum (?) underneath, and was left with a level concrete floor with paper stuck to it. I scraped off the paper where it was loose, but gave up on the rest, and primed it with a shower product called Aquadefence.

Then it was time to play with membranes. I used Schluter DITRA. I used too much thinset underneath, so got a couple of wavy spots where I knelt on it…but otherwise it went down well. It provides a surface for the tile to expand/contract just enough to prevent cracking. And it added lots of time and expense to the job so hopefully it’s worth it!

Then I laid out the tile in a herringbone pattern. It was fun but dizzying.

I used a notched trowel to lay down the thinset and back-buttered each 12×24 tile just in case. The tile is porcelain with a matte finish. The next day I grouted, replaced baseboards and appliances. Just have to trim down the flooring transitions yet.

What to do with that hole in the ceiling…

While I have fixed a fair number of ceilings now – usually textured drywall – there are other, cheaper, sometimes better options depending on the size of the hole.

Amarjit’s tenant had a leak from a bathtub drain. He fixed the plumbing but had a 30×30 square hole left over. Fixing the drywall wasn’t ideal because there were some funky curves in the original installation due to the drain being too low. I suggested a simple cover. Much cheaper, much less hassle for the tenants, flexible/looks OK, and easily removable if there is another leak. I used 1/4″ melamine and painted the edges white.

A week later I was fixing a bunch of holes at Patricia and Gary’s house. In this case it made sense to drywall most of them, but one hole needed access to an outside tap shutoff, so it was best to make another cover panel:

pop-off screw caps cover the screws which go directly into the joists above

Here is a picture of one of the repairs that needed textured ceiling, wall, and crown moulding all fixed:

16 foot frame

Josephine had a design idea for her house and asked me to make a wooden frame. I took a photo of her wall and drew in a frame to show her what it would look like:

frame drawn into picture using Sketchbook

I dried out some spruce 1×6 for awhile, then ripped them to 4 inches wide. I then glued a strip below to make them 1″ thick. It took 3 coats of stain to get the right colour to match her living room. Then a thin coat of varnish.

Installing the frame was a little tricky as it was pretty high up. We also moved the trophies a bit to center them better. Looks good!

Deck PVC roof

Dorothy asked for a roof over their deck.

There was not a lot of room to get over the storm door and still have some slope without hitting your head on the other end. But I managed to get a 5% slope (would have liked to have more).

Before photos:

I used 2x4s to build the frame and attached it to the railings. There is not a lot of weight. Normally thicker posts and joists would be recommended.

We chose clear PVC Palruf roofing as it was the most cost effective. It is installed using screws with rubber washers. Holes must be pre-drilled and larger than the screw to prevent cracking.

The deck will be more usable now that it is covered, as we get a lot of rain here. Will it need some maintenance? Probably. I have fixed another similar roof where the northeast wind blew some sheets loose. Will it hold snow? I think so! It will block UV rays, not heat; shades can be installed below the joists/blocking.

Drawer Face match

Ken was missing a drawer face – the drawer had gotten stuck somehow in the past and broken.

I repaired the drawer and then looked at the leftover pieces of the drawer face and decided to make a one-piece face out of plywood instead of trying to start a tiny stile and rail project. I routered out the inside panel, stained it and then colour matched it a bit with a pencil crayon before wiping on some polyurethane.

Definitely not a perfect match…but better than before!

Removing a wall

Carol hired me to remove an interior non-load-bearing wall. She got a permit from the city and tested the drywall for asbestos. We knew the wall was not supporting the ceiling because the trusses ran the length of the attic.

Before and After:

During:

The drywall came down pretty nicely. The studs were a little bit harder – mostly one top plate which was attached to part of one of the trusses.

I called an electrician to re-wire the switch and heater. He also had fun climbing around in the attic. 🙂

The ceiling was more challenging. Some blocking needed to be adjusted to keep things level. There was also a cablevision cable running floor to ceiling that was a bit of a mystery. Shaw came and tested it and cut it, luckily.

The floor was also a challenge. It is laminate and going to be replaced at some point, but can’t be done for a few months…so I was asked to patch it. I ripped some pieces to fit with a gap for silicone. It is not ideal…but should last for a few months.

The ceiling got taped and 2 coats of mud. Then sanded and texture sprayed:

maybe don’t mention to my wife that I used our mixer for drywall mud

After the texture dried, I attempted to match and paint the ceiling (off-white). It took quite a few tries but I got close. Very rarely do I get a perfect ceiling.

Set Build – Baskerville

Another set build! They just don’t stop. I guess that’s why I’m so behind on my other work!

This one is for Baskerville: A Sherlock Holmes Story, playing at Abbey Arts in March. See Gallery 7 for more details.

Set Design is by Jeff Kiers.

Here are a few pictures of parts of the set in production (1.5 weeks). The stage itself is relatively simple, but there are quite a few pieces that are flown in or wheeled in. It is ready for painting!

Set Build – Bright Star

I was contracted by TWU to build the base set for their upcoming Spring Musical. I wasn’t able to commit to the entire project, but I did give them a full week to get the balcony and stage going. I had a lot of help from the students at various times as well. (Design credit – V. Salim)

The set design is very creative and I look forward to seeing it after the TWU Production Team is done with all the scrims, paint, flats, doors, and other finishing touches!

Bright Star runs March 15-April 2 at SAMC Langley.

Set design & build – Trying

I designed the set for Gallery 7 Theatre’s current production of Trying:

But first, I had to pull some stock in a blizzard.

I used stock from our previous show to build some heaters and flats…

I modified a double bookshelf ($17 at MCC) to make two bookshelves. I was proud of these because they have false backs, and spin around for fast scene changes.

I made some 1960’s gas heaters…or something like them anyway!

I needed a few shelves full of books…they had to be light. My volunteer, Linda, found a bunch of covers, and I borrowed some from our Props manager, Dianna; but the bulk I made out of cereal boxes and printer ink:

Then it was time to move the set to our venue:

One challenge was to build a “light box” behind the window. It was a bit more involved than simply shining a light at a flat.

The part that should be the funnest is the set dec: all the little knick knacks that get added to add some detail to the space. However, I was tired at this point and blanked a bit…but felt it was enough.

The show runs until February 5th, 2022 at the Abbey Arts Centre! Buy tickets at gallery7theatre.com.